860/1040 Color Steel Roll Forming Machine

Product Introduction

The 860/1040 Color Steel Roll Forming Machine is a Roll Forming Machine. It is a fully automated production line. The machine combines uncoiling, roll forming, cutting, and stacking.The precision forming station is the heart of the machine. The station's central role enables smooth system operation. It passes a flat metal coil through hardened steel rollers, gradually forming the final 860/1040 panel.

What do "860" and "1040" signify?

These numbers refer to the effective coverage width of the finished panel after installation. An 860mm machine makes panels that cover 860mm. This measurement is from the center of one rib to the next. A 1040mm machine makes wider panels, covering 1040mm. Your choice depends on project needs. Consider the required strength, material efficiency, and the desired look. Some advanced machines can produce both sizes. This requires changing specific parts.

Key Components of the Machine:

Decoiler & Feed-in Guide: It holds the master coil. This coil typically weighs 1 to 5 tons. The guide ensures a smooth and steady material feed.

Roll Forming Station: The heart of the machine. Through a series of 16-22 roller stands, it progressively shapes the metal into a trapezoidal profile while preserving the protective coating.

PLC Control System: The "brain" of the operation. It allows for precise digital control over the entire production process, including length, speed, and quantity.

Hydraulic or Servo Cutting System: The system cuts the formed panel to a pre-set length. The cut is clean and free of burrs. Hydraulic systems work effectively. However, servo systems provide higher precision. They also operate more quietly.

Automatic Stacking & Output Conveyor: The conveyor automatically collects the finished panels. It stacks them neatly. This reduces manual handling. It also helps prevent surface damage.

Application Scenarios Analysis

With their proven structural integrity and weather resistance, The 860/1040 Color Steel Roll Forming Machines are adaptable to numerous applications.

Industrial Buildings & Factories

This is the primary application. Large-span factories, warehouses, and logistics centers require robust, durable, and low-maintenance roofing and cladding systems.

These panels are defined by key engineering requirements: they must provide long-term durability, resilience to wind and snow, fire safety, and often, high thermal efficiency.

Functioning as the durable outer shell, the 860/1040 panel is bonded to an insulation core (e.g., PUR or rock wool), forming a complete sandwich panel that acts as a highly efficient building envelope.

Commercial & Public Facilities

With their modern aesthetic, hidden-fix panels are an ideal choice for shopping malls, airports, sports stadiums, and exhibition centers.

Achieve architectural appeal, high acoustic performance, and long clear spans, all while ensuring full compliance with the strictest building codes.

How 860/1040 Fits: For a seamless and professional look, the 860/1040 system delivers. Its clean lines and concealed fasteners provide an uninterrupted, sleek surface.The panels can be curved (on a special machine) for architectural effects and are often used in conjunction with composite insulation panels.

Agricultural Buildings

From large-scale poultry and livestock farms to storage facilities for grain and machinery, agricultural buildings benefit from the panel's durability and hygiene.

Requirements: Resistance to corrosive environments (ammonia, moisture), ease of cleaning, and good ventilation.

How 860/1040 Fits: Color steel coils with special coatings (e.g., HDP) provide excellent corrosion resistance. The smooth surface is easy to wash down and disinfect.

Logistics & Cold Storage Warehouses

For cold storage and logistics warehouses, high thermal efficiency is the foundation for low operational costs and reliable temperature control.

Requirements: High thermal insulation, vapor barrier, and structural strength.

How 860/1040 Fits: The panel acts as the outer shell of a sandwich panel system, where it is filled with insulating materials like polyurethane (PUR) or rock wool, creating a highly efficient building envelope.

Detailed Product Parameters

The following parameters are typical for a standard 860/1040 Roll Forming Machine. Customizations are available based on customer requirements.

Material Specifications for Raw Coil:

Base Steel: Galvanized Steel (GI), Galvalume (AZ), Aluminum Zinc (ALUZINC)

Coating: PVDF (Polyvinylidene Fluoride), HDP (High Durability Polyester), SMP (Silicone Modified Polyester)

Coating Thickness: Standard 25-micron top coat / 7-micron primer.

Product Advantages

The 860/1040 Color Steel Roll Forming Machine has many strong advantages. It is a top choice for building industrial and commercial roofs and walls.

First, the panels it makes are very strong. They have a deep profile, which gives them excellent load-bearing capacity. This makes them perfect for large-span buildings. They can handle heavy snow and wind loads.

Second, these panels are very efficient to install. Each panel is very wide. This means you need fewer panels to cover a large area. Installation is faster, and labor costs are lower. It also means the building structure needs fewer supporting purlins.

Third, it produces panels with a concealed clip system. This gives the roof a clean, modern look with no visible screws. More importantly, it greatly improves weather resistance. It prevents leaks and allows for natural expansion and contraction of the metal.

Finally, the machinery works very efficiently. It is fully automated for high-speed production. This means less material is wasted. Every panel comes out the same. The equipment can also use different steels and coatings.

In short,this product offers strength, cost savings, a great appearance, and reliable performance for any large project.

Why choose us?

The 860/1040 Color Steel Roll Forming Machine is more than a tool. It is a full production solution. It brings you high efficiency, precision, and profit. This machine lets you control your own supply chain. You can deliver superior building envelopes. You can meet the high global demand for strong industrial structures. Investing in this machine is not just buying equipment. It is building a foundation for your future growth and market leadership.

Parfu International Trading Co., Ltd. specializes in precision-engineered roll forming machines for the construction industry. Our 15 years of expertise are embodied in durable machinery that manufactures a wide array of profiles, including standing seam, corrugated, and tile panels.

As a trusted partner to a worldwide network of clients, we deliver comprehensive, customer-focused solutions. Our services are designed to support every stage, from custom design and engineering to installation, training, and reliable after-sales support.